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    free er 5 manual

    Increasing the float height lowers the fuel level and decreasing the float height raises the fuel level.This is to set the screw to its original position when as- sembling. Remove as many rubber or plastic parts from the carburetor as possible before cleaning the carburetor with a cleaning solution. If any of the O-rings or diaphragms are not in good con- dition, replace them. WARNING If dirt or dust is allowed to pass through into the carburetor, the throttle may become stuck, possibly. Usually water or oil does not collect at the bottom of the hose. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks;. WARNING Clean the tank in a well-ventilated area, and take care that there are no sparks or flame anywhere near the working area;. Remove the fuel tank and check the fuel hose. Cooling System Pressure Testing.Flushing.Coolant Filter Cleaning. When the engine starts, the water pump turns and the coolant circulates. The thermostat is a wax pellet type which opens or closes with coolant temperature changes. The thermostat continuously changes its valve opening to keep the coolant temperature at the proper level. If the coolant is brown, iron or steel parts are rusting. In either case flush the cooling system. When this accumulation is suspected or observed, flush the cool- ing system. If this accumulation is not removed, it will clog up the water passages and considerably reduce the effi- ciency of the cooling system. The radiator fan may start even if the ignition switch is off.Visually inspect the hoses for signs of deterioration. Cylinder Head.4-15 Vacuum Switch Valve Removal. Compression Measurement.4-15 Vacuum Switch Valve Installation Cylinder Head Removal. Install the piston so that the circle mark on the top of the piston come to front side of the engine (ER500-C5). The push rod does not return to its original position once it moves out to take up cam chain slack.

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    Special tools, gauges, and Indicates a procedural step or work to be testers that are necessary when servicing done. General Specifications.Periodic Maintenance Chart.Torque and Locking Agent. 1-11 Special Tools and Sealants.1-16 Cable, Wire, and Hose Routing.1-23. To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. Apply them sparingly. Excessive amount may block engine oil passages and cause serious dam- age. (11) Press When using a press or driver to install a part such as a wheel bearing, apply a small amount of oil to the area where the two parts come in contact to ensure a smooth fit. If there is any doubt as to the condition of them, replace them with new ones. Abrasion Crack Hardening. The initial maintenance is vitally important and must not be neglected.An insufficiently tightened bolt or nut may become damaged or fall off, possibly resulting in damage to the motorcycle and injury to the rider. Starter Relay 2. Main Harness 16. Bands 3. Radiator Fan Switch 17. Run the leads inside the cross pipe. 4. Alternator Connector 18. Run the harness inside the frame. 5. White Tape (position here) 3. Left Handlebar Switch Connectors 11. Right Handlebar Switch Connectors 4. Water Temperature Switch Ground Termi- 12. About 70 mm 3. Catch Tank 12. Frame Corner 4. Reserve Tank Hose 13. Clips 5. G: Apply grease. If the free play is improper, adjust the throttle cable. Throttle Grip Free Play Standard: 3 mm (0.08. If handlebar movement changes the idle speed, the throt- tle cable may be improperly adjusted or incorrectly routed, or it may be damaged. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks;. WARNING Install the clamp screws horizontally as shown. Otherwise the screws could come in contact with the vacuum adjusting screws, resulting in an un- safe riding condition.

    Following the sequence numbers on the lower crankcase half, torque the 8 mm bolts first to about one half of the specification, and finally to the specification in the same sequence. Connecting Rod Big End Bearing Insert Selection Bearing Insert Con-rod Bore Crankpin. If the measured journal diameters are not less than the service limit, but do not coincide with the original diameter markings on the balancer shaft, write new marks on it. Be sure that all parts are put back in the correct sequence and facing the proper direction, and that all circlips and washers are properly in place. Front Wheel Installation.Rear Wheel Removal.Rear Wheel Installation. Wheel Inspection.Axle Inspection.Wheel Balance.Balance Inspection.Balance Adjustment.Balance Weight Removal.Balance Weight Installation. R: Replacement Parts S: Follow the specific tightening sequence. WL: Apply soap and water solution or rubber lubricant. If axle runout exceeds the service limit, replace the axle.WARNING If the balance weight has any play on the rim, the clip of the weight has been stretched. This can damage or warp the disc.Only appropriate permanent (internal) repair are rec- ommended. Repair methods may vary slightly from make to make. CAUTION Do not lay the wheel on the ground with the disc facing down. This can damage or warp the disc. Place blocks under the wheel so that the disc does not touch the ground. G: Apply grease. If there is any irregularity, replace the drive chain. Lubricate the drive chain if it appears dry. To avoid damaging the O-rings and resultant loss of lubri- cant, observe the following rules: Use only kerosene or diesel oil for cleaning an O -ring drive chain. Link Pin Outside Diameter Standard: 6.0 mm (0.22 0.24 in.) Link Plates Outside Width Standard:. CAUTION Except for the disc pads and disc, use only disc brake fluid, isopropyl alcohol, or ethyl alcohol, for cleaning brake parts. Air, however, is easily compressed.

    Ob- serve all the rules listed below: When removing the tensioner, do not take out the mounting bolts only halfway. The plastigage indicates the clearance by the amount it is compressed and widened when the parts are assembled. Valve Clearance (when cold) Inlet 0.13 0.18 mm (0.0051 0.0071 in.) Exhaust 0.18 0.23 mm (0.0070 0.0090 in.) Therefore the cutter must not be used for other purposes than seat repair. 2. Do not drop or shock the valve seat cutter, or the dia- mond particles may fall off. There is no UP or Down to the rails. The rings should fit perfectly parallel to the groove sur- faces.If the measurement is under the service limit, replace the piston. WARNING Install the clamp screws horizontally. Clutch Cover Installation.Clutch Release Removal.Clutch Release Installation.Clutch. G: Apply high temperature grease. M: Apply molybdenum disulfide grease. O: Apply engine oil. SS: Apply silicone sealant. WARNING To avoid a serious burn, never touch the engine or exhaust pipe during clutch adjustment. Clutch Release Installation CAUTION Always install a new oil seal when the clutch release. If any spring is shorter than the service limit, it must be replaced. Clutch Spring Free Length Standard: 34.2 mm (1.346 in.) Service Limit: 33.1 mm (1.303 in.) Clutch Housing Finger Inspection. Oil Pan and Relief Valve.Oil Pan Removal. Engine Oil Grade: API SE, SF, SG or API SH or SJ with JASO MA Viscosity: SAE 10W40 Capacity:. L: Apply a non-permanent locking agent. LG: Apply liquid gasket-black. M: Apply a thin coat of molybdenum disulfide grease. O: Apply engine oil. S: Follow the specific tightening sequence. SS: Apply silicone sealant. WL: Apply soap water solution or rubber lubricant. Special Tools - Outside Circlip Pliers: 57001-144 Bearing Driver, 32: 57001-382 Bearing Puller: 57001-135 Bearing Puller Adapter: 57001-317 Sealant - Kawasaki Bond (Liquid Gasket - Black) TB1105: 92104-1003.

    If the relay does not work as specified, the relay is defec- tive.If the fan turns, inspect the fan switch. If the fan does not turn, inspect the following. Lead and Connectors Main Fuse and Fan Fuse Fan Motor. CAUTION Place the meter unit so that the face is up. If all wiring and components other than the tachometer unit check out good, the unit is suspect.The brake light should go on as specified. If the tester reading are not as specified, or do not change smoothly according as the float moves up and down, re- place the sensor. It Pickup coil trouble is meant simply as a rough guide to assist Ignition coil trouble the troubleshooting for some of the more Ignition or engine stop switch shorted. Also, check to see that each cotter pin is in place and in good condition. Ask your question here. Provide a clear and comprehensive description of the issue and your question. The more detail you provide for your issue and question, the easier it will be for other Kawasaki ER-5 (2005) owners to properly answer your question. Ask a question About the Kawasaki ER-5 (2005) This manual comes under the category Motorcycles and has been rated by 2 people with an average of a 8.4. This manual is available in the following languages: English, Indonesian. Do you have a question about the Kawasaki ER-5 (2005) or do you need help. Ask your question here Kawasaki ER-5 (2005) specifications As a result, the percentage of E10 petrol is lower than that of E5 petrol, making it less bad for the environment.ManualSearcher.com ensures that you will find the manual you are looking for in no time. Our database contains more than 1 million PDF manuals from more than 10,000 brands. Every day we add the latest manuals so that you will always find the product you are looking for. It's very simple: just type the brand name and the type of product in the search bar and you can instantly view the manual of your choice online for free. ManualSearcher.

    If does not, the shoes must be immediately replaced and the other brake parts examined. If any measurement is less than the service limit, replace the camshaft. L: Apply a non-permanent locking agent. R: Replacement Parts S: Follow he specific tightening sequence.If they show any signs of damage, replace them. If the oil leakage is found on it, replace the shock absorber with a new one. Push or pull the pivot shaft while turn- ing the shaft. Tapping on the shaft could damage the needle bearings in the swingarm.The front wheel should swing fully left and right from the force of gravity until the fork hits the stop. G: Apply grease. If there is any damage to the frame, replace it. WARNING A repaired frame may fail in use, possibly causing an accident. If the frame is bent, dented, cracked, or warped, replace it. Therefore, replace the sealed battery only on a motorcycle which was originally equipped with the sealed battery. Be careful, if a sealed battery is installed on a motorcycle which had an ordinary battery as original equipment, the sealed battery’s life will be shortened. If ammeter shows no change in current after 5 minutes, you need a new battery. A short or open in one of the coil wires will result in either a low output or no output at all. Sidestand Switch 5. Starter Button 13. Main Fuse 30 A 6. Do not touch the spark plugs, ignition coils, or spark plug leads while the engine is running, or you could receive a severe electrical shock. CAUTION Do not disconnect the battery leads or any other electrical connections when the ignition switch is on or while the engine is running. Ignition Coil Primary Peak Voltage Standard: DC100 V or more WARNING. Starter Motor 5. Starter Circuit Relay 11. If the relay does not work as specified, the relay is defec- tive.Replace the starter motor with a new one if the commu- tator diameter is less than the service limit. Commutator Diameter Standard: 28 mm (1.10 in.) Service Limit: 27 mm (1.06 in.) Armature Inspection.

    Manuals are supposed to have everything, this one just has fragments, no real details. Its like who ever wrote it, really wanted to give you the right information, but they just didnt know HOW to convey it. I recommend going with an Official Manual from Kawasaki. Youre gonna pay more, but in the long run, you are also gonna get everything you pay for.Information is power and this manual gives the information needed to keep my ride in top performing condition.Not a very great manual, unless you're good at reading between the lines and filling in the details. Very vague with basic instructions. Expected more of a step by step through completion. Nevertheless, it's good general direction for maintenance and repairs. I'd be interested to see a Clymers manual.HOW AWESOME!! I think that might be false advertising:D. I recommend this book for anyone in self servicing bikes.The layout of the chapters takes a bit of getting used to but once you've done that you can find things quite quickly. Spare parts catalog wheel excavator LIEBHERR A924B Litronic. Free Ebooks Haynes Manual Kawasaki Er5 worries and get on with your life model predictive control advanced textbooks in control and signal processing. Your equipment Haynes Manual Kawasaki Er5 Brands Equip Types. FUEL FILTER ALLIS CHALMERS at Auto Parts Warehouse Hitachi Idle Control Valve, Sold Individually, Same day. Hitachi Idle Control Valve at Auto Parts Warehouse Hitachi Idle Control Valve, talking and that VW smile comes right out. Nick the owner is a quiet sort of for New Holland L-445 talking and that VW. Haynes Manual Kawasaki Er5 from instagram. Haynes Manual Kawasaki Er5 from facebook. Our wide range of plates is ideal for. My Account Order Status Wish Lists View Cart Hitachi Idle Control Valve, an account. Haynes Manual Kawasaki Er5. Hitachi Idle Control Valve BOBCAT CASE IH CAT Hitachi Idle Control Valve, Sold Individually, Same day. Download and Read Haynes Manual Kawasaki Er5 1999.

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    Detailed illustrations, exploded diagrams, drawings and photosThis manual for 2001-2005 Kawasaki ER-5. Motorcycle can be viewed on any computer, as well as zoomed and printed. All repair proceduresSave yourself Big money by doing your own repairs. This manual makes anyThis high quality manual covers everything: For example: General Information, B. Something went wrong.Learn more - opens in a new window or tab This amount is subject to change until you make payment. For additional information, see the Global Shipping Program terms and conditions - opens in a new window or tab This amount is subject to change until you make payment. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable. For additional information, see the Global Shipping Program terms and conditions - opens in a new window or tab Delivery times may vary, especially during peak periods. Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab Learn more - opens in a new window or tab If you don't follow our item condition policy for returns, you may not receive a full refund. Refunds by law: In Australia, consumers have a legal right to obtain a refund from a business if the goods purchased are faulty, not fit for purpose or don't match the seller's description. More information at returns. Contact the seller - opens in a new window or tab and request a postage method to your location. Please enter a valid postcode. Please enter a number less than or equal to 1. All Rights Reserved. User Agreement, Privacy, Cookies and AdChoice Norton Secured - powered by Verisign. To find out more including how to change your settings, please see our Privacy Policy Please turn it on so that you can experience the full capabilities of this site. We are currently experiencing high order volumes which may result in delays in delivery time.

    See Full Shipping Terms Prices displayed inclusive of discount. Some In Store prices may vary. HAPPY BIDDING THANKS FOR LOOKING CHECK OUT MY OTHER items in Delivered anywhere in UK Some corner wear to the cover as shown. If you would like it posted by recorded delivery ask for a quote Haynes Workshop Manual For In full working order. Don't need it so selling it here. Payment methods: Paypal, Bank Transfer (invoice will be provided), cash on collection (collection from Doncaster ). Payment within 3 days after purchase. We will only post to PayPal verified address only, if you. Up for sale er5 manual in very good used condition and has minimal signs on wear. Please check my other items as I have more listed and always combine postage. Thank you for looking and happy bidding! Kawasaki EX500 (GPZ500S) and is exactly what you are looking for. Price is good 65.58! Kawasaki er-5 genuine workshop manual.Returns and guarantee please notify us within days after item received Audi 100 and A6 (1991-97). Superb value for money at the price of 3.47 Used briefly.Pick up only from Delivered anywhere in UK Will need a van or trailer to pickup.Please feel free to ask any questions before purchasing this item Clevedon OVERSEAS BUYERS PLEASE ASK FOR SHIPPING COSTS BEFORE BUYING--- INTRESTING Suzuki RE5 A rotary wankel as pics show. If not you will have to top up the oil once. Book Descriptions:2015 Kawasaki Er5 Manual Printable 2019 is nice books to read or download to add to your book collection How it works:. 1. Register for FREE 1st month. 2. Download your desired books. 3. Easy to cancel your membership. 4. Joint with more than 80.000 Happy Readers.Recommended Books.Note:We cannot guarantee that every book is in the library. But if You arestill not sure with the service, you can choose FREE Trial service. Youcan cancel anytime. You can also find customer support email or phone inthe next page and ask more details about availability of this book.Click 'CONTINUE' button to proceed.

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